{"id":2714,"date":"2011-08-31T15:16:07","date_gmt":"2011-08-31T15:16:07","guid":{"rendered":"http:\/\/www.eng.ufl.edu\/?p=2714"},"modified":"2025-06-11T12:30:47","modified_gmt":"2025-06-11T17:30:47","slug":"manufacturing-method-paves-way-for-commercially-viable-quantum-dot-based-leds","status":"publish","type":"post","link":"https:\/\/www.eng.ufl.edu\/news\/stories\/manufacturing-method-paves-way-for-commercially-viable-quantum-dot-based-leds\/","title":{"rendered":"Manufacturing method paves way for commercially viable quantum dot-based LEDs"},"content":{"rendered":"<p>GAINESVILLE, Fla. &#8212; University of Florida researchers may help resolve the public debate over America\u2019s future light source of choice: Edison\u2019s incandescent bulb or the more energy efficient compact fluorescent lamp.<\/p>\n<p>It could be neither.<\/p>\n<p>Instead, America\u2019s future lighting needs may be supplied by\u00a0a new breed of light emitting diode, or LED,\u00a0that conjures light from the invisible world of quantum dots. According to an article in the current online issue of the journal Nature Photonics<em>,<\/em> moving a QD LED from the lab to market is a step closer to reality thanks to a new manufacturing process pioneered by two research teams in UF\u2019s department of materials science and engineering.<\/p>\n<p>\u201cOur work paves the way to manufacture efficient and stable quantum dot-based LEDs with really low cost, which is very important if we want to see wide-spread commercial use of these LEDs in large-area, full-color flat-panel displays or as solid-state lighting sources to replace the existing incandescent and fluorescent lights,\u201d said Jiangeng Xue, the research leader and an associate professor of material science and engineering \u201cManufacturing costs will be significantly reduced for these solution-processed devices, compared to the conventional way of making semiconductor LED devices.\u201d<\/p>\n<p>A significant part of the research carried out by Xue\u2019s team focused on improving existing organic LEDs.\u00a0 These semiconductors are multilayered structures made up of paper thin organic materials, such as polymer plastics, used to light up display systems in computer monitors, television screens, as well as smaller devices such as MP3 players, mobile phones, watches, and other handheld electronic devices.\u00a0 OLEDs are also becoming more popular with manufacturers because they use less power and generate crisper, brighter images than those produced by conventional LCDs\u00a0 (liquid crystal displays). Ultra-thin OLED panels are also used as replacements for traditional light bulbs and may be the next big thing in 3-D imaging.<\/p>\n<p>Complementing Xue\u2019s team is another headed by Paul Holloway, distinguished professor of materials science and engineering at UF, which delved into quantum dots, or QDs. These nano-particles are tiny crystals just a few nanometers (billionths of a meter) wide, comprised of a combination of sulfur, zinc, selenium and cadmium atoms. When excited by electricity, QDs emit an array of colored light. The individual colors vary depending on the size of the dots. Tuning, or \u201cadjusting,\u201d the colors is achieved by controlling the size of the QDs during the synthetic process.<\/p>\n<p>By integrating the work of both teams, researchers created a high-performance hybrid LED, comprised of both organic and QD-based layers. Until recently, however, engineers at UF and elsewhere have been vexed by a manufacturing problem that hindered commercial development. An industrial process known as vacuum deposition is the common way to put the necessary organic molecules in place to carry electricity into the QDs. However, a different manufacturing process called spin-coating, is used to create a very thin layer of QDs.\u00a0 Having to use two separate processes slows down production and drives up manufacturing costs.<\/p>\n<p>According to the Nature Photonics article, UF researchers overcame this obstacle with a patented device structure that allows for depositing all the particles and molecules needed onto the LED entirely with spin-coating.\u00a0 Such a device structure also yields significantly improved device efficiency and lifetime compared to previously reported QD-based LED devices.<\/p>\n<p>Spin-coating may not be the final manufacturing solution, however.<\/p>\n<p>\u201cIn terms of actual product manufacturing, there are many other high through-put, continuous \u201croll-to-roll\u201d printing or coating processes that we could use to fabricate large area displays or lighting devices,\u201d Xue said. \u201cThat will remain as a future research and development topic for the university and a start-up company, NanoPhotonica, that has licensed the technology and is in the midst of a technology development program to capitalize on the manufacturing breakthrough.\u201d<\/p>\n<p>Other co-authors of this article are Lei Qian and Ying Zheng, two postdoctoral fellows who worked with the professors on this research. The UF research teams received funding from the Army Research Office, the U.S. Department of Energy, and the Florida Energy Systems Consortium.<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>GAINESVILLE, Fla. &#8212; University of Florida researchers may help resolve the public debate over America\u2019s future light source of choice: Edison\u2019s incandescent bulb or the more energy efficient compact fluorescent lamp. It could be neither. Instead, America\u2019s future lighting needs may be supplied by\u00a0a new breed of light emitting diode, or LED,\u00a0that conjures light from [&hellip;]<\/p>\n","protected":false},"author":2592,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"single-templates\/single-sidebar-none.php","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"featured_post":"","footnotes":"","_links_to":"","_links_to_target":""},"categories":[57],"tags":[],"class_list":["post-2714","post","type-post","status-publish","format-standard","hentry","category-stories"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Manufacturing method paves way for commercially viable quantum dot-based LEDs - News from Herbert Wertheim College of Engineering<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.eng.ufl.edu\/news\/stories\/manufacturing-method-paves-way-for-commercially-viable-quantum-dot-based-leds\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Manufacturing method paves way for commercially viable quantum dot-based LEDs - News from Herbert Wertheim College of Engineering\" \/>\n<meta property=\"og:description\" content=\"GAINESVILLE, Fla. &#8212; University of Florida researchers may help resolve the public debate over America\u2019s future light source of choice: Edison\u2019s incandescent bulb or the more energy efficient compact fluorescent lamp. 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